Developed Length Of Bent Sheet Metal

Punch edge radius in.
Developed length of bent sheet metal. If you have a sheet metal bending product as shown in above picture with two legs of length x and y and you unbend it you will see that total length of the unbend sheet will not x y rather the length will be x y ba. If the value of sheet metal k factor and bending flange length is known. The diagram shows one such mechanism. Material thickness mt the gauge of the material in decimal form.
60 90 and 120 and we will calculate k factor bend allowance and bend deduction for them. Cells on the right will output the desired values. Bend allowance ba π 180 r k t a. Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend.
T the thickness of the sheet or plate 2 000 2 000 i0 125 developing the flat blank length for the above drawn part. Bend deduction bd the amount removed from the sum of the two flange lengths to obtain a flat pattern. Die edge radius in. These tests include bending some samples and then do some measurements and calculations.
When sheet metal is bend the inside bending surface is compressed. You only have to insert interior angle flange lengths k factor inside radius and material thickness. Geometry of tooling imposes a minimum bend dimension. Ultimate tensile strength psi.
With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements. We are going to review three bending scenarios with three different bending angles. See the snap below. Sheet metal flat length can be calculated in the following three simple steps.
For example when sheet metal of length l is bend. Whereas the outer surface is stretched. Bend allowance ba the amount of added to the sum of the two leg lengths to obtain the flat pattern length. Consider a sheet with a 20 mm thickness and a length of 300 mm as shown in figure 1.
Calculate the value bend allowance for required sheet metal bend by using below formula. As a result overall sheet length increases. Refer to the chart for values for folder as well as various press brake tooling combinations. Dimensions of the two legs of the bent part.
The object is to determine the correct length of the flat blank in preparation for bending. Bending allowance is the input for calculating developed sheet metal size.