Dfm For Sheet Metal Stamping

This is an example of dfm guidelines for sheetmetal fabrication.
Dfm for sheet metal stamping. He brought up another sheet metal part that involved six bends over a final part width of 13 in with a tolerance on that overall dimension at only 0 005 in. Bends should be toleranced plus or minus one half degree at a location adjacent to the bends. West coast manufacturing resource provides precision metal stamping. Sheet metal fabrication and metal stamping plus a wide.
Using dfm sheet metal design basics makes manufacturing a sure thing instead of crossing your fingers that everything ends up ok. Creating drawings for stamped metal parts or sheet metal. Miles added that the dfm on many parts boils down to proper tolerancing. Design for deep drawing sheet metal stamping dfm.
7 sheet metalworking analysis dfma dfm concurrent costing boothroyd dewhurst inc. The compound die stamping process is highlighted on the process chart. For the ease of manufacturing multiple bends on the same plane should occur in the same direction. Design for manufacturability is now a common concept in many industries including sheet metal.
Dfm tips for sheet metal in a sheet metal design specifying hole sizes locations and their alignment is critical. Deep drawing metal stamping manufacturing technology is defined as the stretching of sheet metal stock commonly referred to as a blank around a plug. Located in the golden state serving the. The minimum distance that a dimple should be from a hole is three times the material thickness plus the radius of the dimple.
February 26 2019 by admin. Engineering your stamped metal parts dfm dfa fea. There are three setups now. The separate bend forming setup is s ll needed and there is now an addi onal power shearing setup for cu ng the sheet into strips for processing.
Avoid large sheet metal parts with small bent flanges. Dfm a guidelines covering assembly pcb fabrication and assembly machining injection molding casting stamping and sheetmetal are available for license from drm associates. A final source of guidelines is from industry organizations and books. It is always better to specify hole diameters that are greater than the sheet s.
Many suppliers have developed detailed guidelines based on their process capabilities and tooling. The maximum diameter should be six times the material thickness and a maximum depth of one half the inside diameter.