Diy How To Cut Kydex Plastic Sheets

The best way that i have found to cut kydex is to score it with a sharp utility knife then bend it and it will break along the scored line.

Diy how to cut kydex plastic sheets. To make it easier to work with find a flat surface big enough to accommodate your plastic sheet. Begin by deciding where you want to cut the acrylic. Kydex put simply is a thermoplastic sheet which can be molded to form fit nearly any shape. Use a plastic cutting knife to cut the sheet down to the general overall size.

Do not use high speeds to cut because the heat from the saw will melt the kydex. Heat guns and toaster ovens have proven the best diy method for our customers. Sand any rough edges with fine sandpaper. In order to do this you really need a utility knife and a bunch of blades as the tips tend to break off if you aren t really careful.

Measure the size of the of the overall piece you need. Cut off the excess kydex material using a circular saw or band saw. We demonstrate an easy way to cut and bend plastics to re use and recycle this incredible material into your projects you will need 1 heat source heat. Hold the heat gun about four to six inches away from the kydex and fan it over the surface.

Kydex can be easily cut to size by scoring and cutting sheets with a razor or similar knife. Step 1 set the acrylic on a flat surface. Click the search button. Database on recommended cutting tools for kydex sheet.

The only absolute requirement for bending and forming kydex is heating the sheet until soft when the material becomes formable. If you pick up the kydex and it s floppy then it s ready to mold. When the kydex is sufficiently pliable lay your knife on the surface with the spine of the blade in the center then fold the kydex over the blade. However you can t use the floor as you need an edge to break the acrylic over later 2 x research sourcestep 2 mark your line.

Under router bit search click on company 4. Measure it out and use a ruler to make a straight line. Make sure the sheet is just big enough for the form. In the company drop down list select kleerdex corp 5.

From the list on the left hand of the screen click on router bit search 3. You can mark the line with a permanent marker or grease pencil or you can just use the ruler as a guide for your.